How To Fix /SAPAPO/PP_OPTIMIZER116 - Production process model/PDS &1: Minimum production lot not considered

SAP Error Message - Details

• Message type: E = Error

• Message class: /SAPAPO/PP_OPTIMIZER -

• Message number: 116

• Message text: Production process model/PDS &1: Minimum production lot not considered

Self-Explanatory Message

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• What is the cause and solution for SAP error message /SAPAPO/PP_OPTIMIZER116 - Production process model/PDS &1: Minimum production lot not considered ?

  The SAP error message /SAPAPO/PP_OPTIMIZER116 indicates that the minimum production lot size defined in the Production Data Structure (PDS) is not being considered during the optimization process. This can occur in the context of Advanced Planning and Optimization (APO) when the optimizer is trying to create production orders but is unable to meet the minimum lot size requirement.
  Cause:
  
  Minimum Lot Size Not Met: The production order quantity calculated by the optimizer is less than the minimum lot size defined in the PDS.
  Incorrect PDS Configuration: The PDS may not be configured correctly, or the minimum lot size may not be appropriate for the production process.
  Demand and Supply Mismatch: The demand for the product may be too low, leading to production quantities that do not meet the minimum lot size.
  Optimizer Settings: The settings in the optimizer may not be configured to respect the minimum lot size, or there may be constraints that prevent the optimizer from generating the required lot size.
  
  Solution:
  
  Review Minimum Lot Size: Check the minimum production lot size defined in the PDS for the relevant product. Ensure that it is set correctly according to production requirements.
  Adjust Demand: If possible, adjust the demand or forecast to ensure that the total demand can meet the minimum lot size requirement.
  Modify PDS: If the minimum lot size is too high for the current production needs, consider adjusting it in the PDS to a more appropriate value.
  Optimizer Configuration: Review the settings of the optimizer to ensure that it is configured to respect the minimum lot size. This may involve checking the optimization profile and constraints.
  Run the Optimizer Again: After making the necessary adjustments, run the optimizer again to see if the issue is resolved.
  
  Related Information:
  
  Transaction Codes: You can use transaction codes like /SAPAPO/PDS to view and edit the PDS settings.
  Documentation: Refer to SAP documentation for detailed information on configuring PDS and understanding the optimizer settings.
  SAP Notes: Check for any relevant SAP Notes that may address known issues or provide additional guidance on this error message.
  Testing: After making changes, it is advisable to test the optimizer with different scenarios to ensure that the changes have the desired effect.
  
  By addressing the underlying causes and following the suggested solutions, you should be able to resolve the error message and ensure that the optimizer considers the minimum production lot size correctly.