How To Fix /SAPMP/PP_BD016 - Max. production length must be greater than fixed scrap of last length

SAP Error Message - Details

• Message type: E = Error

• Message class: /SAPMP/PP_BD -

• Message number: 016

• Message text: Max. production length must be greater than fixed scrap of last length

Self-Explanatory Message

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Smart SAP Assistant

• What is the cause and solution for SAP error message /SAPMP/PP_BD016 - Max. production length must be greater than fixed scrap of last length ?

  The SAP error message /SAPMP/PP_BD016 Max. production length must be greater than fixed scrap of last length typically occurs in the context of production planning and execution, particularly when dealing with production orders or routing in the SAP system. This error indicates that the maximum production length defined for a particular operation or process is not sufficient to cover the fixed scrap associated with the last length of the production run.
  Cause:
  
  Configuration Issue: The maximum production length set in the routing or production order is less than the fixed scrap amount defined for the last length of the production run.
  Incorrect Data Entry: The values for maximum production length or fixed scrap may have been incorrectly entered or configured in the system.
  Routing or BOM Issues: There may be discrepancies in the Bill of Materials (BOM) or routing that do not align with the production order requirements.
  
  Solution:
  
  
  Review and Adjust Maximum Production Length:
  
  Navigate to the routing or production order where the error occurred.
  Check the maximum production length defined for the operation.
  Ensure that it is greater than the fixed scrap amount for the last length. If necessary, increase the maximum production length.
  
  
  
  Check Fixed Scrap Configuration:
  
  Review the fixed scrap settings in the routing or BOM.
  Ensure that the fixed scrap value is correctly defined and reflects the actual production process.
  
  
  
  Validate Routing and BOM:
  
  Ensure that the routing and BOM are correctly set up and that there are no inconsistencies.
  If changes are made, ensure they are saved and activated.
  
  
  
  Test the Changes:
  
  After making adjustments, try to reprocess the production order or routing to see if the error persists.
  
  
  
  Consult Documentation or Support:
  
  If the issue continues, consult SAP documentation or reach out to your SAP support team for further assistance.
  
  
  
  Related Information:
  
  Transaction Codes: You may need to use transaction codes like CO02 (Change Production Order), C202 (Change Routing), or CS02 (Change BOM) to make necessary adjustments.
  SAP Notes: Check for any relevant SAP Notes that may address this specific error or provide additional guidance.
  Training and Documentation: Ensure that users involved in production planning are trained on how to properly configure and manage production lengths and scrap values.
  
  By following these steps, you should be able to resolve the error and ensure that your production planning processes run smoothly.