How To Fix /SAPAPO/PDRP209 - Capacity restriction of supplier &1 has been exceeded


SAP Error Message - Details

  • Message type: E = Error

  • Message class: /SAPAPO/PDRP -

  • Message number: 209

  • Message text: Capacity restriction of supplier &1 has been exceeded

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  • What is the cause and solution for SAP error message /SAPAPO/PDRP209 - Capacity restriction of supplier &1 has been exceeded ?

    The SAP error message /SAPAPO/PDRP209 Capacity restriction of supplier &1 has been exceeded typically occurs in the context of Advanced Planning and Optimization (APO) when the planned demand exceeds the available capacity of a supplier. This can happen during the planning process when the system tries to allocate production or procurement orders to a supplier whose capacity has already been fully utilized.

    Cause:

    1. Capacity Limit Exceeded: The supplier has a defined capacity limit, and the planned orders or requirements exceed this limit.
    2. Incorrect Capacity Settings: The capacity settings for the supplier may not be configured correctly, leading to an underestimation of available capacity.
    3. Demand Fluctuations: Sudden increases in demand or changes in the planning scenario can lead to capacity issues.
    4. Planning Version Issues: The planning version being used may not reflect the most current capacity data.
    5. Resource Allocation: Other orders or production activities may be consuming the supplier's capacity, leaving insufficient capacity for the new orders.

    Solution:

    1. Review Capacity Settings: Check the capacity settings for the supplier in the APO system. Ensure that the capacity is defined correctly and reflects the actual capabilities of the supplier.
    2. Adjust Demand: If possible, adjust the planned demand to align with the available capacity. This may involve rescheduling orders or reducing quantities.
    3. Increase Capacity: If the demand is valid and cannot be reduced, consider increasing the supplier's capacity. This could involve negotiating with the supplier for additional capacity or adjusting internal resources.
    4. Use Alternative Suppliers: If the current supplier cannot meet the demand, consider using alternative suppliers who can fulfill the requirements.
    5. Check Planning Versions: Ensure that the planning version being used is up to date and reflects the latest capacity and demand data.
    6. Capacity Planning: Implement better capacity planning practices to anticipate demand fluctuations and adjust supplier capacities accordingly.

    Related Information:

    • Transaction Codes: You may want to use transaction codes like /SAPAPO/CC01 (Capacity Check) or /SAPAPO/SDP94 (Supply Network Planning) to analyze capacity issues.
    • Capacity Planning in APO: Familiarize yourself with the capacity planning features in SAP APO, including how to set up and manage capacity for suppliers.
    • Monitoring Tools: Utilize monitoring tools and reports in SAP APO to keep track of capacity utilization and demand forecasts.
    • Collaboration with Suppliers: Maintain open communication with suppliers to understand their capacity constraints and plan accordingly.

    By addressing the underlying causes and implementing the suggested solutions, you can resolve the error and ensure smoother planning processes in SAP APO.

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