How To Fix /SAPAPO/CURTO016 - A scrap factor larger than 100% is not allowed (operation &1)

SAP Error Message - Details

• Message type: E = Error

• Message class: /SAPAPO/CURTO -

• Message number: 016

• Message text: A scrap factor larger than 100% is not allowed (operation &1)

Self-Explanatory Message

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Smart SAP Assistant

• What is the cause and solution for SAP error message /SAPAPO/CURTO016 - A scrap factor larger than 100% is not allowed (operation &1) ?

  The SAP error message /SAPAPO/CURTO016 indicates that there is a scrap factor defined for an operation in a production process that exceeds 100%. In SAP Advanced Planning and Optimization (APO), a scrap factor larger than 100% is not permissible because it implies that more than the total quantity of the input is being scrapped, which is illogical in a production context.
  Cause:
  
  Incorrect Scrap Factor Configuration: The scrap factor for the operation has been set incorrectly, possibly due to manual entry errors or incorrect data migration.
  Data Import Issues: If data was imported from another system or through a batch process, it may have included erroneous values.
  Master Data Issues: The master data for the material or operation may have been incorrectly maintained, leading to unrealistic scrap factors.
  
  Solution:
  
  
  Review and Correct Scrap Factor:
  
  Navigate to the relevant operation in the production order or the routing.
  Check the scrap factor defined for that operation.
  Adjust the scrap factor to a value that is 100% or less.
  
  
  
  Check Master Data:
  
  Review the material master and routing data to ensure that all values are correctly maintained.
  Make sure that the scrap factors for all operations are realistic and within acceptable limits.
  
  
  
  Data Validation:
  
  If the data was imported, validate the source data to ensure that it does not contain erroneous values.
  Implement checks or validations in the data import process to prevent such issues in the future.
  
  
  
  Consult Documentation:
  
  Refer to SAP documentation or help resources for guidelines on setting scrap factors and understanding their implications in production planning.
  
  
  
  Related Information:
  
  Scrap Factor Definition: The scrap factor is typically defined as a percentage of the total quantity that is expected to be scrapped during production. For example, a scrap factor of 10% means that for every 100 units produced, 10 units are expected to be scrapped.
  Impact on Planning: An incorrect scrap factor can lead to inaccurate planning and forecasting, affecting inventory levels and production schedules.
  Transaction Codes: You may use transaction codes like C202 (Change Routing) or CO02 (Change Production Order) to access and modify the relevant data.
  
  By addressing the scrap factor and ensuring that it is set correctly, you can resolve the error and prevent it from occurring in the future.