How To Fix /PLMI/PPE_BO053 - You cannot create headers without material since phantom assemblies exist

SAP Error Message - Details

• Message type: E = Error

• Message class: /PLMI/PPE_BO -

• Message number: 053

• Message text: You cannot create headers without material since phantom assemblies exist

Self-Explanatory Message

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Smart SAP Assistant

• What is the cause and solution for SAP error message /PLMI/PPE_BO053 - You cannot create headers without material since phantom assemblies exist ?

  The SAP error message /PLMI/PPE_BO053 indicates that you are trying to create a production order or a similar document without specifying a material, and there are phantom assemblies in the bill of materials (BOM) associated with the operation. Phantom assemblies are used in production planning to simplify the BOM structure, but they require specific handling in SAP.
  Cause:
  
  Phantom Assemblies: The presence of phantom assemblies in the BOM means that the system expects a material to be specified for the header of the production order. Phantom assemblies are treated differently in the planning process, and they cannot exist without a material.
  Missing Material: The error occurs when you attempt to create a header for a production order without specifying a material, which is necessary for the system to process the phantom assemblies correctly.
  
  Solution:
  
  Specify a Material: Ensure that you are specifying a valid material when creating the production order. This is the most straightforward solution to resolve the error.
  Check BOM Configuration: Review the BOM for the product you are trying to create the order for. Ensure that the phantom assemblies are correctly defined and that the materials associated with them are available.
  Review Production Order Creation Process: If you are using a custom program or transaction to create the production order, ensure that it is correctly passing the material information to the system.
  Use Transaction Codes: If you are using transaction codes like CO01 (Create Production Order) or CO02 (Change Production Order), make sure to fill in all required fields, including the material number.
  
  Related Information:
  
  Phantom Assembly Definition: A phantom assembly is a BOM item that is not physically produced but is used to simplify the BOM structure. It is typically used for components that are only needed temporarily during production.
  BOM Configuration: Ensure that the BOM is correctly configured in the system. You can check this using transaction code CS03 (Display BOM).
  Material Master: Ensure that the material master data is correctly set up for the materials involved in the production order. You can check this using transaction code MM03 (Display Material).
  SAP Notes: Check for any relevant SAP Notes or documentation that may provide additional insights or updates related to this error message.
  
  By following these steps, you should be able to resolve the error and successfully create the production order. If the issue persists, consider reaching out to your SAP support team for further assistance.