How To Fix PK545 - Control cycle &1 for material &2, plant &3, and PSA &4 inconsistent

SAP Error Message - Details

• Message type: E = Error

• Message class: PK - Production - KANBAN

• Message number: 545

• Message text: Control cycle &1 for material &2, plant &3, and PSA &4 inconsistent

Self-Explanatory Message

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Smart SAP Assistant

• What is the cause and solution for SAP error message PK545 - Control cycle &1 for material &2, plant &3, and PSA &4 inconsistent ?

  The SAP error message PK545 indicates that there is an inconsistency in the control cycle for a specific material, plant, and Production Supply Area (PSA). This error typically arises in the context of Production Planning and Control (PP) and can affect the planning and execution of production processes.
  Cause:
  The inconsistency can be caused by several factors, including:
  
  
  Missing or Incorrect Control Cycle Configuration: The control cycle may not be properly defined for the material in question, or there may be missing parameters that are required for the control cycle to function correctly.
  
  
  Data Inconsistencies: There may be inconsistencies in the master data related to the material, plant, or PSA. This can include issues with the material master, plant data, or the configuration of the PSA.
  
  
  Changes in Master Data: If there have been recent changes to the material master, plant settings, or PSA configuration, these changes may not have been properly reflected in the control cycle.
  
  
  Integration Issues: If there are integration points with other modules (like MM, SD, or WM), inconsistencies in data between these modules can lead to this error.
  
  
  Solution:
  To resolve the PK545 error, you can follow these steps:
  
  
  Check Control Cycle Configuration:
  
  Go to the control cycle configuration in SAP (Transaction code: PK01 for creating or PK02 for changing).
  Verify that the control cycle for the specified material, plant, and PSA is correctly defined and active.
  
  
  
  Review Master Data:
  
  Check the material master data (Transaction code: MM03) for the material in question to ensure that all relevant fields are correctly filled out.
  Verify the plant settings and ensure that the PSA is correctly assigned to the material.
  
  
  
  Consistency Check:
  
  Use transaction code CKM3 to check for inconsistencies in the material and control cycle.
  You can also run the consistency check report for control cycles to identify any discrepancies.
  
  
  
  Recreate Control Cycle:
  
  If the control cycle is found to be corrupted or incorrectly set up, consider deleting and recreating it.
  
  
  
  Consult Documentation:
  
  Review SAP documentation or notes related to control cycles and the specific error message for any additional guidance or known issues.
  
  
  
  Contact SAP Support:
  
  If the issue persists after checking the above points, consider reaching out to SAP support for further assistance.
  
  
  
  Related Information:
  
  
  Transaction Codes: 
  
  PK01 - Create Control Cycle
  PK02 - Change Control Cycle
  PK03 - Display Control Cycle
  MM03 - Display Material Master
  CKM3 - Display Material Costing
  
  
  
  SAP Notes: Check for any relevant SAP Notes that may address this specific error or provide additional troubleshooting steps.
  
  
  Documentation: Review the SAP Help Portal for detailed information on control cycles and their configuration.
  
  
  By following these steps, you should be able to identify and resolve the inconsistency causing the PK545 error in SAP.