How To Fix OPS_SE_QUM153 - The lot size has been rounded off

SAP Error Message - Details

• Message type: E = Error

• Message class: OPS_SE_QUM - Quality Management: Messages for Service Enabling

• Message number: 153

• Message text: The lot size has been rounded off

Self-Explanatory Message

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Smart SAP Assistant

• What is the cause and solution for SAP error message OPS_SE_QUM153 - The lot size has been rounded off ?

  The SAP error message OPS_SE_QUM153, which states "The lot size has been rounded off," typically occurs in the context of production planning and lot sizing in SAP. This message indicates that the calculated lot size for a production order or a planned order has been adjusted or rounded to fit the defined lot size parameters.
  Cause:
  
  Lot Size Rounding: The system has a defined lot size that may not match the calculated requirement exactly. For example, if the lot size is set to a specific increment (e.g., multiples of 100 units), and the requirement is 250 units, the system may round the lot size to 300 units.
  Configuration Settings: The rounding rules defined in the material master or in the production planning settings may lead to this message. This can include settings for minimum lot size, maximum lot size, and rounding profiles.
  Master Data Issues: Incorrect or incomplete master data for the material, such as the lot size settings in the material master record, can lead to this error.
  
  Solution:
  
  Check Lot Size Settings: Review the lot size settings in the material master (transaction code MM02) under the MRP (Material Requirements Planning) view. Ensure that the lot size parameters are correctly defined.
  Adjust Rounding Rules: If necessary, adjust the rounding rules in the configuration settings (transaction code SPRO) under Production Planning. Look for settings related to lot size and rounding.
  Review Production Orders: If this error occurs during the creation of production orders, check the order details to ensure that the lot size is appropriate and that it aligns with the requirements.
  Consult Documentation: Refer to SAP documentation or help resources for specific details on how to manage lot sizes and rounding in your version of SAP.
  Testing: After making changes, test the process again to ensure that the error does not reoccur.
  
  Related Information:
  
  Transaction Codes: 
  
  MM02: Change Material Master
  CO01: Create Production Order
  CO02: Change Production Order
  MD04: Stock/Requirements List
  
  
  SAP Notes: Check for any relevant SAP Notes that may address specific issues related to lot sizing and rounding.
  User Exits and BAdIs: If custom logic is implemented, review any user exits or BAdIs that may affect lot size calculations.
  
  If the issue persists after checking these areas, it may be beneficial to consult with your SAP support team or a functional consultant who specializes in production planning.