How To Fix O8535 - Material &1 - gain quantity &2 % not in tolerance (&3 %)


SAP Error Message - Details

  • Message type: E = Error

  • Message class: O8 - IS-Oil: TD Transportation and Distribution

  • Message number: 535

  • Message text: Material &1 - gain quantity &2 % not in tolerance (&3 %)

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Smart SAP Assistant

  • What is the cause and solution for SAP error message O8535 - Material &1 - gain quantity &2 % not in tolerance (&3 %) ?

    The SAP error message O8535 indicates that there is a discrepancy in the gain quantity for a material during a physical inventory process. Specifically, it means that the gain quantity for the material (denoted as &1) exceeds the defined tolerance level (denoted as &3%) by the specified percentage (denoted as &2%).

    Cause:

    1. Tolerance Settings: The gain quantity exceeds the predefined tolerance limits set in the system for that specific material or inventory process.
    2. Data Entry Errors: There may be errors in the physical inventory count or data entry that led to an incorrect gain quantity.
    3. System Configuration: The configuration settings for tolerance levels in the material master or inventory management may not be aligned with the actual business processes.
    4. Inventory Adjustments: Previous adjustments or corrections to inventory levels may not have been properly accounted for, leading to unexpected gain quantities.

    Solution:

    1. Review Tolerance Settings:

      • Check the tolerance settings for the material in the material master record. You can do this by navigating to the material master and reviewing the inventory management views.
      • Adjust the tolerance levels if necessary, but ensure that this aligns with your company's inventory management policies.
    2. Verify Physical Inventory Count:

      • Recheck the physical inventory count to ensure that the data entered is accurate. If there are discrepancies, correct them in the system.
      • Ensure that all relevant personnel are trained on how to conduct physical inventory counts accurately.
    3. Adjust Inventory:

      • If the gain is legitimate and the tolerance settings are appropriate, you may need to adjust the inventory levels to reflect the actual counts.
      • Use the appropriate transaction codes (e.g., MI07 for adjusting inventory differences) to make the necessary adjustments.
    4. Consult with Stakeholders:

      • Discuss with relevant stakeholders (e.g., warehouse staff, finance, and inventory management) to understand the reasons behind the gain and to ensure that all parties are aligned on inventory management practices.
    5. System Configuration Review:

      • If the issue persists, consider reviewing the overall configuration of the inventory management module in SAP to ensure it meets the operational needs of your organization.

    Related Information:

    • Transaction Codes: Familiarize yourself with relevant transaction codes such as MI01 (Create Physical Inventory Document), MI02 (Change Physical Inventory Document), MI03 (Display Physical Inventory Document), and MI07 (Post Inventory Differences).
    • SAP Notes: Check for any SAP Notes related to this error message for additional guidance or patches that may address known issues.
    • Documentation: Review SAP documentation on physical inventory processes and tolerance settings to ensure compliance with best practices.

    By following these steps, you should be able to resolve the O8535 error and ensure that your inventory management processes are functioning smoothly.

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