How To Fix 61226 - Quantity overflow for component & in BOM explosion

SAP Error Message - Details

• Message type: E = Error

• Message class: 61 - Fehlermeldungen fuer Bedarfsplanung

• Message number: 226

• Message text: Quantity overflow for component & in BOM explosion

What causes this issue?

A quantity overflow occurred whilst determining requirement quantities
of component &V1& during the BOM explosion.

System Response

Planning for material is terminated.

How to fix this error?

Check and if necessary correct the following data:
Required quantity and units of measure of the component in the BOM
Conversion factor in material master
Order quantities of the planned material

Error message extract from SAP system. Copyright SAP SE.

Smart SAP Assistant

• What is the cause and solution for SAP error message 61226 - Quantity overflow for component & in BOM explosion ?

  The SAP error message 61226, which states "Quantity overflow for component & in BOM explosion," typically occurs during the Bill of Materials (BOM) explosion process when the calculated quantity for a component exceeds the maximum limit that can be handled by the system. This can happen in various scenarios, such as during production order creation, material requirements planning (MRP), or when performing a BOM explosion in a sales order.
  Causes:
  
  Excessive Quantity: The quantity of the component being calculated exceeds the maximum allowable value for that field in the database.
  Incorrect BOM Configuration: The BOM may have been incorrectly configured, leading to unrealistic quantities being calculated.
  Data Type Limitations: The data type used for the quantity field may have a limit that is being exceeded (e.g., integer limits).
  Unit of Measure Issues: There may be discrepancies in the unit of measure conversions that lead to inflated quantities.
  Incorrect Routing or Production Version: If the routing or production version is not set up correctly, it may lead to incorrect calculations during the BOM explosion.
  
  Solutions:
  
  Check BOM Configuration: Review the BOM for the component in question to ensure that the quantities are set correctly and that there are no unrealistic values.
  Adjust Quantities: If the quantity being processed is too high, consider adjusting it to a more reasonable level that does not exceed system limits.
  Review Data Types: Check the data types used for quantity fields in the relevant tables and ensure they can accommodate the values being processed.
  Unit of Measure Review: Verify that the units of measure for the components and the parent item are consistent and correctly defined.
  Check Routing and Production Versions: Ensure that the routing and production versions are correctly set up and that they correspond to the BOM being used.
  Consult SAP Notes: Look for any relevant SAP Notes that may address this specific error or provide patches or updates that could resolve the issue.
  
  Related Information:
  
  SAP Documentation: Refer to SAP Help documentation for detailed information on BOM management and error handling.
  Transaction Codes: Use transaction codes like CS03 (Display BOM), CS02 (Change BOM), or CS01 (Create BOM) to review and modify BOMs.
  Debugging: If the issue persists, consider debugging the process to identify where the overflow is occurring.
  SAP Community: Engage with the SAP Community forums for insights from other users who may have encountered similar issues.
  
  If the problem continues after trying the above solutions, it may be beneficial to involve your SAP support team or consult with an SAP expert for further assistance.