How To Fix /SCWM/WAVE_PLAN005 - Pick completion time is longer than the wave completion time

SAP Error Message - Details

• Message type: E = Error

• Message class: /SCWM/WAVE_PLAN -

• Message number: 005

• Message text: Pick completion time is longer than the wave completion time

Self-Explanatory Message

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Smart SAP Assistant

• What is the cause and solution for SAP error message /SCWM/WAVE_PLAN005 - Pick completion time is longer than the wave completion time ?

  The SAP error message /SCWM/WAVE_PLAN005 indicates that the pick completion time for a specific wave is longer than the overall wave completion time. This typically occurs in the context of warehouse management processes, particularly when using the SAP Extended Warehouse Management (EWM) module.
  Cause:
  
  
  Timing Discrepancy: The pick completion time for one or more items in the wave exceeds the total time allocated for the wave to be completed. This can happen if:
  
  The picking process is taking longer than expected due to inefficiencies or delays.
  There are issues with the resources (e.g., labor, equipment) assigned to the picking tasks.
  The wave was not properly planned, leading to unrealistic time expectations.
  
  
  
  Configuration Issues: The wave planning configuration may not align with the actual operational capabilities of the warehouse.
  
  
  System Settings: There may be settings in the system that do not accurately reflect the time needed for picking operations.
  
  
  Solution:
  
  
  Analyze Picking Performance: Review the picking performance metrics to identify bottlenecks or delays. This may involve:
  
  Checking the efficiency of pickers.
  Evaluating the layout of the warehouse and the picking paths.
  Ensuring that the right resources are allocated for the picking tasks.
  
  
  
  Adjust Wave Planning: Modify the wave planning parameters to better reflect the actual picking times. This may include:
  
  Increasing the wave completion time to accommodate longer picking times.
  Reassessing the criteria used for wave creation to ensure they are realistic.
  
  
  
  Review Configuration Settings: Check the configuration settings in SAP EWM related to wave planning and picking. Ensure that:
  
  The time calculations for picking are set correctly.
  The system is configured to account for the specific characteristics of your warehouse operations.
  
  
  
  Training and Process Improvement: Provide training for warehouse staff to improve picking efficiency. Additionally, consider process improvements that can streamline operations.
  
  
  Monitor and Adjust: Continuously monitor the performance of waves and make adjustments as necessary. Use reporting tools within SAP EWM to track key performance indicators (KPIs) related to picking and wave completion.
  
  
  Related Information:
  
  SAP Notes and Documentation: Check SAP Notes for any known issues or updates related to this error message. SAP's official documentation can also provide insights into best practices for wave planning and picking processes.
  User Forums and Community: Engage with the SAP community through forums and discussion groups to share experiences and solutions related to this error.
  Performance Metrics: Utilize SAP EWM's reporting capabilities to analyze performance metrics and identify trends that may contribute to delays in picking.
  
  By addressing the underlying causes and implementing the suggested solutions, you can resolve the error and improve the efficiency of your warehouse operations.