How To Fix /SCWM/REPL502 - Ignoring the putaway quantities can cause overfilling


SAP Error Message - Details

  • Message type: E = Error

  • Message class: /SCWM/REPL -

  • Message number: 502

  • Message text: Ignoring the putaway quantities can cause overfilling

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  • Self-Explanatory Message

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  • What is the cause and solution for SAP error message /SCWM/REPL502 - Ignoring the putaway quantities can cause overfilling ?

    The SAP error message /SCWM/REPL502 Ignoring the putaway quantities can cause overfilling typically occurs in the context of the SAP Extended Warehouse Management (EWM) module, particularly during the process of stock transfer or putaway. This error indicates that the system has detected a potential issue with the putaway quantities that could lead to overfilling of storage bins.

    Cause:

    1. Putaway Quantity Exceeds Bin Capacity: The most common cause of this error is that the quantity being put away exceeds the available capacity of the target storage bin. This can happen if the bin is already partially filled or if the putaway quantity is incorrectly calculated.

    2. Configuration Issues: There may be configuration settings in the warehouse management system that do not align with the actual physical storage capabilities of the warehouse.

    3. Stock Management Settings: The stock management settings may not be properly defined, leading to discrepancies in how quantities are handled during putaway.

    4. Inconsistent Data: There may be inconsistencies in the data related to stock levels, bin capacities, or product dimensions that can lead to this error.

    Solution:

    1. Check Bin Capacity: Verify the capacity of the target storage bin. Ensure that the bin can accommodate the putaway quantity. If necessary, adjust the bin's capacity or choose a different bin with sufficient space.

    2. Adjust Putaway Quantities: If the putaway quantity is too high, consider adjusting it to fit within the available capacity of the bin.

    3. Review Configuration Settings: Check the configuration settings in the EWM system to ensure that they accurately reflect the physical layout and capacity of the warehouse.

    4. Data Consistency Check: Perform a data consistency check to ensure that all relevant data (such as stock levels, bin capacities, and product dimensions) is accurate and up to date.

    5. Use Alternative Bins: If the target bin is full, consider using alternative bins that have available capacity for the putaway.

    6. Consult Documentation: Refer to SAP documentation or support resources for specific guidance related to your version of EWM and the configuration of your warehouse.

    Related Information:

    • SAP Notes: Check for any relevant SAP Notes that may address this specific error or provide additional troubleshooting steps.
    • EWM Configuration: Familiarize yourself with the configuration settings in EWM related to storage bin management, putaway strategies, and stock management.
    • Training and Support: If the issue persists, consider reaching out to SAP support or consulting with a professional who specializes in SAP EWM for further assistance.

    By addressing the underlying causes and following the suggested solutions, you should be able to resolve the error and ensure smooth operations in your warehouse management processes.

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