How To Fix /SCA/TLB077 - Quantity of product &1 is above the maximum lot size on date &2


SAP Error Message - Details

  • Message type: E = Error

  • Message class: /SCA/TLB -

  • Message number: 077

  • Message text: Quantity of product &1 is above the maximum lot size on date &2

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  • What is the cause and solution for SAP error message /SCA/TLB077 - Quantity of product &1 is above the maximum lot size on date &2 ?

    The SAP error message /SCA/TLB077 Quantity of product &1 is above the maximum lot size on date &2 typically occurs in the context of production planning or inventory management. This error indicates that the quantity of a specific product (denoted by &1) exceeds the maximum lot size defined for that product on a specific date (denoted by &2).

    Cause:

    1. Maximum Lot Size Configuration: The maximum lot size for the product has been set in the material master or in the production planning settings. This limit is enforced to control production quantities and manage inventory levels.
    2. Planning Parameters: The planning parameters for the product may not align with the demand or supply requirements, leading to a request for a quantity that exceeds the allowed maximum.
    3. Demand Fluctuations: Sudden spikes in demand or incorrect forecasting can lead to requests for quantities that exceed the maximum lot size.
    4. Incorrect Data Entry: There may be an error in the data entry process, leading to an incorrect quantity being requested.

    Solution:

    1. Review Maximum Lot Size: Check the maximum lot size defined in the material master for the product. If necessary, adjust the maximum lot size to accommodate the required quantity.

      • Navigate to the material master record (Transaction Code: MM02) and check the relevant views (e.g., MRP view).
    2. Adjust Planning Parameters: If the maximum lot size is appropriate, consider adjusting the planning parameters or the production order to align with the demand.

      • Review the MRP settings and ensure that they are configured correctly for the product.
    3. Modify Order Quantity: If the maximum lot size cannot be changed, consider modifying the order quantity to comply with the maximum lot size.

      • Create multiple production orders if necessary to fulfill the total demand without exceeding the maximum lot size.
    4. Check Demand and Supply: Analyze the demand and supply situation to ensure that the planning process is accurate and reflects the actual needs.

      • Use reports and analytics to assess demand patterns and adjust forecasts accordingly.
    5. Consult with Stakeholders: If the issue persists, consult with production planners, inventory managers, or other relevant stakeholders to understand the context and make informed decisions.

    Related Information:

    • Material Master Data: Understanding how to navigate and modify material master data is crucial for resolving this error.
    • Production Planning (PP) Module: Familiarity with the SAP PP module can help in understanding how lot sizes and planning parameters work.
    • Transaction Codes: Common transaction codes related to this issue include:
      • MM02: Change Material Master
      • MD04: Stock/Requirements List
      • CO01: Create Production Order
    • SAP Notes and Documentation: Check SAP Notes for any known issues or updates related to this error message.

    By following these steps, you should be able to identify the cause of the error and implement a suitable solution.

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