How To Fix /SAPAPO/SEQ152 - Activity of fixed order &1 lies outside of available takt

SAP Error Message - Details

• Message type: E = Error

• Message class: /SAPAPO/SEQ -

• Message number: 152

• Message text: Activity of fixed order &1 lies outside of available takt

Self-Explanatory Message

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• What is the cause and solution for SAP error message /SAPAPO/SEQ152 - Activity of fixed order &1 lies outside of available takt ?

  The SAP error message /SAPAPO/SEQ152 indicates that there is an issue with the scheduling of a fixed order in the Advanced Planning and Optimization (APO) module. Specifically, the error states that the activity of the fixed order lies outside of the available takt time. This can occur in scenarios where the production or planning process is not aligned with the available capacity or time constraints.
  Cause:
  
  Takt Time Calculation: The takt time is the available production time divided by the customer demand. If the fixed order's activity time exceeds the available takt time, this error will occur.
  Capacity Constraints: The production capacity may not be sufficient to meet the demand within the specified takt time.
  Order Configuration: The fixed order may have been configured incorrectly, leading to an unrealistic scheduling scenario.
  Resource Availability: Resources (machines, labor, etc.) may not be available during the required time frame, causing the order to fall outside the available takt.
  
  Solution:
  
  Review Takt Time: Check the calculation of the takt time to ensure it accurately reflects the available production time and customer demand. Adjust the takt time if necessary.
  Adjust Fixed Order: Modify the fixed order's activity duration or quantity to fit within the available takt time. This may involve reducing the order size or changing the production schedule.
  Increase Capacity: If possible, increase the production capacity by adding resources or extending working hours to accommodate the fixed order within the available takt time.
  Re-evaluate Demand: Ensure that the demand forecast is accurate. If demand has changed, adjust the production plan accordingly.
  Check Resource Availability: Verify that all necessary resources are available and scheduled correctly. If there are conflicts, resolve them to ensure that the fixed order can be executed within the available time frame.
  
  Related Information:
  
  Takt Time: Understanding how to calculate and apply takt time is crucial for effective production planning.
  Capacity Planning: Familiarize yourself with capacity planning concepts in SAP APO to ensure that production schedules align with available resources.
  Order Management: Review the configuration and management of fixed orders in SAP APO to prevent similar issues in the future.
  APO Documentation: Consult SAP documentation or help resources for detailed guidance on handling scheduling errors and optimizing production planning.
  
  By addressing the underlying causes and implementing the suggested solutions, you should be able to resolve the error and ensure that your production planning aligns with the available takt time.