How To Fix /SAPAPO/PPM_MAINTAIN532 - Bottleneck op. &1 contains non-bottleneck primary res. &4 in mode &2 &3


SAP Error Message - Details

  • Message type: E = Error

  • Message class: /SAPAPO/PPM_MAINTAIN -

  • Message number: 532

  • Message text: Bottleneck op. &1 contains non-bottleneck primary res. &4 in mode &2 &3

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  • Self-Explanatory Message

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Smart SAP Assistant

  • What is the cause and solution for SAP error message /SAPAPO/PPM_MAINTAIN532 - Bottleneck op. &1 contains non-bottleneck primary res. &4 in mode &2 &3 ?

    The SAP error message /SAPAPO/PPM_MAINTAIN532 indicates that there is a bottleneck operation in your production planning process that is associated with a primary resource that is not classified as a bottleneck. This can lead to inconsistencies in your planning and scheduling processes.

    Cause:

    1. Resource Configuration: The primary resource associated with the bottleneck operation is not set up correctly in the system. It may not be marked as a bottleneck resource, or it may have incorrect capacity settings.
    2. Planning Mode: The operation is being planned in a mode that does not align with the resource's capabilities or constraints.
    3. Data Inconsistencies: There may be inconsistencies in the master data related to the resources, operations, or modes.

    Solution:

    1. Check Resource Settings:

      • Go to the resource master data and verify the settings for the primary resource (&4). Ensure that it is correctly defined and that its capacity is set appropriately.
      • Ensure that the resource is marked as a bottleneck if it is supposed to be one.
    2. Review Operation Settings:

      • Check the operation (&1) in the production process and ensure that it is correctly linked to the appropriate resources.
      • Verify that the operation is set to use the correct mode (&2) and that the mode is compatible with the resource.
    3. Adjust Planning Parameters:

      • Review the planning parameters and settings in the APO system to ensure that they align with the production requirements.
      • If necessary, adjust the planning mode or the resource allocation to resolve the bottleneck.
    4. Data Consistency Check:

      • Perform a consistency check on the master data to identify any discrepancies that may be causing the issue.
      • Use transaction codes like /SAPAPO/RES01 to analyze resource utilization and /SAPAPO/PPM for production planning.
    5. Consult Documentation:

      • Refer to SAP documentation or notes related to bottleneck management and resource planning for additional insights and best practices.

    Related Information:

    • Bottleneck Management: Understanding how to identify and manage bottlenecks in production planning is crucial for optimizing resource utilization and improving overall efficiency.
    • Capacity Planning: Familiarize yourself with capacity planning concepts in SAP APO, including how to set up and manage resources effectively.
    • SAP Notes: Check for any relevant SAP Notes that may address this specific error message or provide additional troubleshooting steps.

    By following these steps, you should be able to identify the root cause of the error and implement the necessary changes to resolve it.

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