How To Fix /SAPAPO/CULL1814 - Assembly scrap of 100% is not allowed

SAP Error Message - Details

• Message type: E = Error

• Message class: /SAPAPO/CULL1 -

• Message number: 814

• Message text: Assembly scrap of 100% is not allowed

Self-Explanatory Message

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Smart SAP Assistant

• What is the cause and solution for SAP error message /SAPAPO/CULL1814 - Assembly scrap of 100% is not allowed ?

  The SAP error message /SAPAPO/CULL1814 Assembly scrap of 100% is not allowed typically occurs in the context of SAP Advanced Planning and Optimization (APO) when dealing with assembly processes. This error indicates that the system is trying to process an assembly with a scrap percentage of 100%, which is not permissible.
  Cause:
  
  Scrap Percentage: The error arises when the scrap percentage for an assembly is set to 100%. In practical terms, this means that the entire quantity of the assembly is considered scrap, which is not a valid scenario in most manufacturing processes.
  Configuration Issues: There may be incorrect settings in the product master data or in the production process that lead to this situation.
  Planning Parameters: The planning parameters or the production version might be incorrectly defined, leading to an unrealistic scrap percentage.
  
  Solution:
  
  Review Scrap Percentage: Check the assembly's scrap percentage in the relevant master data (e.g., material master, production version). Ensure that the scrap percentage is set to a realistic value (less than 100%).
  Adjust Production Version: If the production version is causing the issue, consider adjusting it to reflect a more realistic scrap rate.
  Check Master Data: Review the material master data and ensure that all relevant fields are correctly filled out, particularly those related to production and scrap.
  Consult Documentation: Refer to SAP documentation or help resources for guidance on how to set up scrap percentages correctly.
  Testing: After making adjustments, test the assembly process again to ensure that the error does not recur.
  
  Related Information:
  
  SAP Notes: Check for any relevant SAP Notes that might address this specific error or provide additional context.
  Transaction Codes: Familiarize yourself with transaction codes related to production planning and master data management, such as MM02 (Change Material), C223 (Change Production Version), etc.
  User Exits and BAdIs: If custom logic is involved in the assembly process, review any user exits or BAdIs that might affect scrap calculations.
  Training and Documentation: Ensure that users involved in the assembly process are trained on how to set up and manage scrap percentages effectively.
  
  By addressing the root cause of the error and ensuring that the scrap percentage is set appropriately, you should be able to resolve the issue and proceed with the assembly process in SAP APO.