How To Fix /SAPAPO/AMON_ALERTS019 - Requirement with violated resource network

SAP Error Message - Details

• Message type: E = Error

• Message class: /SAPAPO/AMON_ALERTS -

• Message number: 019

• Message text: Requirement with violated resource network

Self-Explanatory Message

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Smart SAP Assistant

• What is the cause and solution for SAP error message /SAPAPO/AMON_ALERTS019 - Requirement with violated resource network ?

  The SAP error message /SAPAPO/AMON_ALERTS019 indicates that there is a requirement in the Advanced Planning and Optimization (APO) system that has violated a resource network. This typically occurs in the context of production planning and scheduling, where the demand for a resource exceeds its available capacity.
  Cause:
  
  
  Capacity Overload: The most common cause is that the demand for a particular resource (e.g., machine, labor) exceeds its available capacity. This can happen due to:
  
  Increased demand for products.
  Incorrect capacity settings in the resource master data.
  Changes in production schedules that were not accounted for in capacity planning.
  
  
  
  Incorrect Planning Parameters: If the planning parameters (like lead times, production quantities, etc.) are not set correctly, it can lead to unrealistic demand on resources.
  
  
  Resource Allocation Issues: If resources are not allocated properly across different production orders or if there are conflicts in scheduling, it can lead to violations.
  
  
  Changes in Demand or Supply: Sudden changes in customer orders or supply chain disruptions can lead to unexpected resource requirements.
  
  
  Solution:
  
  
  Review Capacity Planning:
  
  Check the capacity settings for the affected resource in the resource master data.
  Ensure that the available capacity is correctly defined and reflects the actual capabilities of the resource.
  
  
  
  Adjust Production Orders:
  
  Review the production orders that are causing the overload. You may need to reschedule or adjust the quantities to fit within the available capacity.
  
  
  
  Use Capacity Evaluation Tools:
  
  Utilize SAP APO tools like the Capacity Evaluation or the Capacity Planning Workbench to analyze and visualize capacity utilization.
  
  
  
  Modify Planning Parameters:
  
  Adjust planning parameters to better reflect realistic production scenarios. This may include lead times, production quantities, and safety stock levels.
  
  
  
  Implement Buffer Strategies:
  
  Consider implementing buffer strategies to manage variability in demand and supply, which can help in smoothing out capacity requirements.
  
  
  
  Consult with Stakeholders:
  
  Engage with production, sales, and supply chain teams to understand the demand fluctuations and adjust planning accordingly.
  
  
  
  Related Information:
  
  Transaction Codes: You can use transaction codes like /SAPAPO/AMON to access alert monitoring and analyze the specific alerts related to capacity violations.
  Documentation: Refer to SAP Help documentation for detailed guidelines on capacity planning and resource management in APO.
  SAP Notes: Check for any relevant SAP Notes that may address specific issues or provide patches related to capacity planning and resource management.
  
  By addressing the underlying causes and implementing the suggested solutions, you can resolve the /SAPAPO/AMON_ALERTS019 error and improve the efficiency of your planning processes.