How To Fix PPE8453 - Excess quantities occured when calculating the scrap

SAP Error Message - Details

• Message type: E = Error

• Message class: PPE8 - Messages From Explosion in iPPE

• Message number: 453

• Message text: Excess quantities occured when calculating the scrap

Self-Explanatory Message

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Smart SAP Assistant

• What is the cause and solution for SAP error message PPE8453 - Excess quantities occured when calculating the scrap ?

  The SAP error message PPE8453, which states "Excess quantities occurred when calculating the scrap," typically arises in the context of production planning and execution, particularly when dealing with scrap materials in the production process. This error indicates that the system has detected that the calculated scrap quantity exceeds the allowable limits defined in the system.
  Causes:
  
  Scrap Percentage Configuration: The scrap percentage defined in the material master or routing may be set too high, leading to excess scrap being calculated during production.
  Incorrect Production Order Data: The production order may have incorrect data, such as the quantity to produce or the scrap factor.
  Material Master Settings: The settings in the material master for the specific material may not align with the expected scrap levels.
  Routing Issues: The routing for the production process may not accurately reflect the actual production process, leading to discrepancies in scrap calculations.
  Overproduction: If the production order quantity exceeds the planned quantity, it may lead to excess scrap being calculated.
  
  Solutions:
  
  Review Scrap Percentage: Check the scrap percentage defined in the material master and routing. Adjust it to a more realistic value if necessary.
  Validate Production Order: Ensure that the production order data is correct, including the planned quantity and any other relevant parameters.
  Check Material Master Settings: Review the material master settings for the affected material to ensure they are configured correctly.
  Examine Routing: Verify the routing for the production process to ensure it accurately reflects the actual production steps and expected scrap levels.
  Adjust Production Quantity: If overproduction is the issue, consider adjusting the production quantity to align with the planned output.
  
  Related Information:
  
  Transaction Codes: You may use transaction codes like CO02 (Change Production Order) or MM02 (Change Material Master) to review and adjust the relevant data.
  SAP Notes: Check for any relevant SAP Notes that may address specific issues related to this error message.
  Documentation: Refer to SAP documentation for detailed information on scrap handling in production planning and execution.
  Consult with SAP Support: If the issue persists, consider reaching out to SAP support for further assistance, especially if it appears to be a system bug or configuration issue.
  
  By addressing the underlying causes and implementing the suggested solutions, you should be able to resolve the PPE8453 error and ensure that scrap calculations are accurate in your production processes.