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Message type: E = Error
Message class: LD - Logistics Automotive Line Design
Message number: 238
Message text: The maximum production rate of an active line balance cannot be 0.
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LD238
- The maximum production rate of an active line balance cannot be 0. ?The SAP error message LD238, which states "The maximum production rate of an active line balance cannot be 0," typically occurs in the context of production planning and line balancing in SAP. This error indicates that the system has detected that the maximum production rate for a specific line balance is set to zero, which is not permissible for active production lines.
Cause:
- Incorrect Configuration: The line balance may not have been configured correctly, leading to a maximum production rate of zero.
- Missing Data: Required data for the production line, such as work center capacity or production resources, may be missing or incorrectly defined.
- Inactive or Incorrectly Defined Work Center: The work center associated with the line balance may be inactive or not properly defined, resulting in a zero production rate.
- Master Data Issues: Issues with master data related to the production line, such as routing or bill of materials (BOM), can also lead to this error.
Solution:
Check Line Balance Configuration:
- Navigate to the line balance configuration in SAP and verify that the maximum production rate is set correctly. Ensure that it reflects the actual production capabilities of the line.
Review Work Center Settings:
- Go to the work center associated with the line balance and check its configuration. Ensure that it is active and that all relevant parameters (like capacity, available working time, etc.) are correctly defined.
Update Master Data:
- Ensure that all necessary master data (like routing and BOM) is correctly set up and linked to the production line. If any data is missing or incorrect, update it accordingly.
Check Production Resources:
- Verify that all production resources (machines, tools, etc.) are correctly assigned to the work center and that they have the necessary capacity defined.
Consult Documentation:
- Refer to SAP documentation or help resources for specific guidance on line balancing and production planning to ensure compliance with best practices.
Testing:
- After making the necessary changes, test the configuration by attempting to execute the production planning process again to see if the error persists.
Related Information:
CR01
(Create Work Center), CR02
(Change Work Center), or C223
(Maintain Line Balancing) to access and modify the relevant configurations.If the issue persists after following these steps, it may be beneficial to consult with your SAP support team or a consultant who specializes in SAP production planning for further assistance.
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